Production Planning & Quality System Course Syllabus, Course Structure [ Subject Code: 8274]

Table of Contents

Subject Name: Production Planning & Quality System

Subject Code: 8274

Number Distribution : T [ 2 ] P [3] C [ 2 ]

Technology: AIRCRAFT MAINTENANCE (AEROSPACE) TECHNOLOGY (Code: 82)

Program Type: 4-YEAR DIPLOMA IN ENGINEERING PROGRAM

Semester: 7th Semester

Last Revision Year: 2010

Part – I: Production Planning

Part – II: Quality System

Objectives:

To be able to understand the concept of production management system.
To be able to understand the technique of production system.
To be able to understand method of production system.
To be able to understand concept of production planning and control.
To be able to understand store system and organization.
To be able to understand inventory management system.
To be able to understand forecasting of the organization.
To be able to understand quality control system.
To be able to understand inspection system.
To be able to understand quality assurance phenomena.
To be able to understand the composition of engineering directorate.
To be able to understand organization chart.
To be able to understand aircraft maintenance program.
To be able to understand the function of maintenance control center.

Short Description:

Concepts of production management system, technique of production system, method of production system, production planning and control, store system and organization, inventory management system, forecasting of the organization, quality control system, inspection system, quality assurance phenomena, composition of engineering directorate, organization chart, aircraft maintenance program, function of maintenance control center.

Detail Description:

THEORY

PART – I

1. Understand the Basic Concept of Production Management

1.1 Define production management.
1.2 Mention the object of Production
1.3 Mention Methods of Production Process
1.3.1 Discuss transformation by disintegration,
1.3.2 Discuss transformation by integration, and
1.3.3 Discuss transformation by service.

1.4 Describe the Production and Quantitative Techniques
1.5 Mention the types of Production
1.5.1 Discuss Job production.
1.5.2 Discuss Batch production.
1.5.3 Discuss Flow production

2. Understand the Basic Concept of Production System

2.1 Describe production system
2.2 Discuss History of Production System
2.3 Define Production System
2.4 Discuss System designing
2.5 Mention Challenges to system approach
2.5.1 Discuss Risk
2.5.2 Discuss Challenges
2.5.3 Discuss System staff

3. Understand the Basic Concept of Production Process

3.1 Mention the concept of production process
3.2 Explain Traditional Economy verses Modern Economy
3.3 Mention Theoretical foundation in production management
3.4 Mention Basic approaches to production management
3.4.1 Discuss the decision theory approach
3.4.2 Discuss the systems approach
3.4.3 Discuss the contingency approach

4. Understand the Basic Concept of Production Planning and Control (PPC)

4.1 Mention the concepts of PPC
4.2 Explain Importance or Profit
4.3 Mention Production Requirements
4.4 Explain Place of Production Planning and Control as a Department
4.5 Define the function of PPC
4.6 Explain Comparing Production Planning and Control with Human Body
4.7 Mention Production Control
4.7.1 Discuss objectives
4.7.2 Discuss planning and Control
4.7.3 Discuss production Control Organization

5. Understand the Basic Concept of Stores Systems and Organization

5.1 Describe the store system and organization
5.2 Explain close System
5.3 Explain open System
5.4 Explain stores Classification and Identification
5.5 Explain principles of Classification
5.6 Explain codification of Materials
5.7 Mention the demerits of Codification

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6. Understand the Basic Concept of Inventory Management

6.1 Define inventory management
6.2 Explain inventory procedure
6.3 Explain inventory system
6.4 Mention the necessity and Advantages of Inventory Control
6.5 Mention the classification of Inventory
6.6 Explain inventory control systems

7. Understand the Basic Concept of Forecasting

7.1 Define the forecasting
7.2 Explain forecasting
7.3 Discuss the methods of forecasting
7.4 Explain Time series analysis
7.4.1 Mention Graphical methods
7.4.2 Mention Semi average methods
7.4.3 Mention Least square methods

Part – II

8. Understand the Basic Concept of Inspection

8.1 Define inspection
8.2 Explain the inspection process
8.3 Mention the Evolution of Inspection
8.4 Mention the Methods of Inspection
8.5 Explain Economics of Inspection
8.6 Explain Quality Reliability
8.7 Explain the role of Quality Control Engineer
8.8 Mention the Total Quality Control
8.9 Explain Zero Defects (ZD)
8.10 Explain the Objective of Zero Defects

9. Understand the Basic Concept of Quality Control and Assurance

9.1 Define quality control
9.2 Described Quality Control Concept
9.3 Mention the Benefits of Quality Control
9.4 Discuss the Quality Costs and Losses
9.5 Explain Quality Motivation

9.6 Explain Importance of Quantity Control in Industry

9.1 Explain Relative Quality
9.2 Explain Quality Management
9.3 Compare Quality Assurance and Quality Control
9.4 Mention the Causes of quality problems
9.5 Describe the Lack of Organization
9.6 Explain Quality management system
9.6.1 Mention the Quality Management System—A Tool for Cost Reduction
9.6.2 Mention the Evaluating the Quality System
9.6.3 Explain Standards on Quality Systems
9.6.4 Mention the Documentation of Quality Systems

10. Understand the Basic Concept of Composition of Engineering Directorate

10.1 Describe the Basic Concept of Organization Chart
10.2 Discuss the Directorate of Engineering
10.3 Explain the Central Engineering (Engineering Services)
10.4 Discuss the Inspection & Quality Assurance
10.5 Describe the Engineering Planning
10.6 Discuss the Engineering Maintenance
10.7 Discuss the Engineering Overhaul

11. Understand the Basic Concept of Aircraft Maintenance Program

11.1 Explain the general idea of aircraft maintenance program.
11.2 Discuss the Scheduled Maintenance
11.3 Describe the Unscheduled Maintenance
11.4 Discuss the Source of approved data for maintenance
11.5 Discuss the Evaluation program for aircraft maintenance schedule

12. Understand the Basic Concept of Maintenance Control Center (MCC)

12.1 Discuss the function of maintenance control center
12.2 Describe Aircraft Maintenance Control Center
12.3 Mention the Role and Responsibilities of MCC
12.4 Explain AOG Procedures

Practical:

1. Perform Practical demonstration of production management system.
2. Perform Practical visit of planning control section.
3. Perform Practical visit of different stores and shops.
4. Perform Practical demonstration of inventory procedure.
5. Perform Practical demonstration of quality control section.
6. Perform Practical visit of central engineering, inspection and quality assurance, engineering planning section and engineering maintenance.

Reference Book/ Course Note/ Manual:

1. Production Planning & Control – by Taylor and Fabrics, Vol-5, Issue-4-2014
2. Production Management – by Krishnan Nagarajan
3. Air Navigation Order
4. Course Note on Production Planning & Quality Control, Part – 1 & Part – 2
5. Basic Course Note on Quality Control System – Biman Bangladesh Airlines.

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